Brookshire Brothers: From Corrugated Bottlenecks to Better Days with Tosca RPCs
Summary: Brookshire Brothers replaced corrugated boxes with Tosca Reusable Packaging Containers (RPCs) and immediately saw major gains: throughput increased, labor...
Sustainability
2025 Tosca Sustainability Report
Welcome to Tosca’s 2025 Sustainability report. The following collection illustrates our ongoing progress on our sustainability journey during 2024 and early 2025. We enjoy working with our customers, suppliers and Tosca team members to advance an ever more responsible innovative business through partnership and be all together better. Sustainability news & stories
2025 by the numbers
At Tosca, sustainability remains at the core of our DNA. We are committed to supporting the sustainability goals of our customers, reducing the impact of our operations, and fostering a more sustainable community both within and outside our organization. So far in 2025, our sustainability strategy has generated impressive results across all of these areas, such as:
less water invovled with RPCs than single-use corrugated packaging
%
trees saved from avoiding cardboard use
M
Olympic pools of water saved
K
completed food safety tests globally in 2024
of our electricity (grid and direct) is provided by renewable energy
%
Leaner operations, smarter outcomes
To effectively provide customers with transformative sustainability benefits through Tosca’s reusable packaging solutions, we’re committed to reducing our own environmental impact. By actively pursuing greater operational efficiency, often in collaboration with customers, Tosca works to conserve energy, decrease emissions, optimize water usage, and minimize waste throughout our extended supply chain.
Energy and water efficiency
Over 51% of our electricity (grid and direct) is provided by renewable energy, and 25% of facilities have solar panels on the building. We routinely explore how we can be better water stewards as described in our Water-Wise Food Safe section.
Waste reduction
Over 62% of our sites recycle operational waste, in addition 100% of redundant assets in our control are sent for recycling and incorporation back into new assets: On average we have approximately 25% recycled content across our asset portfolio.
Process improvements
90% of our facilities have some form of automation in place – unstacking, opening, closing, stacking, and wrapping. This improves safety, increases operational efficiency, and reduces asset damage.
Equipment and infrastructure upgrades
Across EMEA, we’ve replaced 100% of forklifts with electric options. Globally we continue to implement LED lighting in facilities and are over halfway to our goal of full LED lighting in our largest footprint areas.
Transforming the transportation packaging sector
Transportation packaging is the unseen and unsung hero of the supply chain. Procuring, storing, repairing, packing, and moving packaging efficiently while navigating regulatory requirements such as the EU Packaging and Packaging Waste Regulation (PPWR) an EPR laws, and achieving sustainability expectations is not easy from several perspectives:
Cost
The hidden cost associated with excess labor and time required to handle single-use packaging, product loss due to damage and cost to replace along with regulatory compliance and associated fees (and potential fines), all strain resources.
Environmental
Manufacturing, storing, washing, and transporting single-use packaging increases emissions, water use, and waste along the supply chain.
Safety
Corrugated boxes and wooden pallets expose workers to ergonomic strain, cuts, and splinters and can pose risks in food production areas (splinters) or during transit (puncturing contents).
Water-wise and food safe
Water is a precious resource. At Tosca, we’re on a mission to make every drop count in our wash cycles while ensuring that our reusable plastic packaging meets Quality and Food Safety (QFS) standards. This is particularly important to prevent the spread of foodborne illnesses. We are proud that our rigorous attention to detail when washing our reusable assets significantly supports our customers in their aim of preventing the transmission of food-related diseases.
Water use intensity
We are on a mission to make every drop count in our wash cycles. Our water use intensity has reduced almost 10% since 2022
Critical defense against food borne illnesses
Our wash facilities and our testing regimes are engineered to meet the strictest industry regulations including ISO 22000- certified food safety standards
Playing our role during outbreaks
During crises like the ongoing avian influenza outbreak, our advanced cleaning processes help prevent contamination along our piece of the supply chain, ensuring safe and reliable movement of food goods.
Regulatory compliance support
Our Tosca Asset IQTM capabilities can support our customers in their compliance with FSMA Section 204 and EU Traceability needs, ensuring full compliance with evolving food safety laws.
Sustainability news & stories
11/19/2025
11/04/2025
From fragile to future-proof: Prairie Star Farms’ smart packaging upgrade
Prairie Star Farms has been delivering fresh, high-quality eggs since 1983. With three generations of expertise, they have long demonstrated...
2025 Sustainability Report
09/23/2025
Leaner operations, smarter outcomes
As part of Tosca’s commitment to sustainability, this post is a part of an ongoing series that highlights our 2025...
08/11/2025
Protecting eggs in a high-risk supply chain: How Versova upgraded its packaging
As one of the nation’s premier egg producers, Versova supplies millions of eggs nationwide.However, getting those eggs safely from farm...
08/05/2025
How the “careful consumer” is changing food retail: Trends to watch in 2025
Maybe it’s the higher costs at checkout or a news report on the potential impact of looming tariffs on avocados....
07/23/2025
Understanding the benefits of our reusable packaging pilot
It’s important to try before you buy. You wouldn’t roll out new logistics software or overhaul your inventory system without...
Sustainability is in our company's DNA
"The ability to record and understand data is one of the most important ways a business can understand actual performance and identify areas to improve. We see huge potential for our customers to optimize efficiency in their supply chains by combining our high-quality products with the intelligent insights provided by our IoT technologies.”
Nigel Lemmon
Chief Information Officer at Tosca
"Water is fundamental to our process. At Tosca, we
take our responsibility to manage this vital resource
seriously — supporting our sustainability goals while
helping customers achieve theirs.”
Shayne Murphy
U.S. VP of Operations
"Designing an RFID tracking system
is complex because signals can
interfere with each other and
reflect off metal surfaces. We
tested labels that stay firmly
attached and remain legible after
multiple high-temperature washes.
These labels feature a precisely
tuned antenna that uses the
asset’s plastic to boost the signal
while minimizing interference with
neighbouring tags.”
Kevin Boone
Traceability Service Manager EMEA
"Tosca aims to lead not just in product innovation, but in setting the standard for scalable, sustainable logistics solutions with outstanding customer service.”
Richard Evans
Director of Sales Downstream, Tosca, UK
Previous sustainability reports
Sustainability advising, solid steps for a lighter footprint
Whether you’re many years into your sustainability journey or at the very beginning, our sustainability experts are here to provide support from compliance to purpose.